Vial Filling Line

Vial Filling Line

Automatic Vial Filling & Rubber Stoppering Machine is compact model uses for the filling & rubber stoppering of injectable liquid vials. Waldain offers different models of Vial Filling & Rubber Stoppering Machine suitable for pharmaceutical industry. Our Automatic Six Head Vial Filling & Rubber Stoppering Machine provides output up to 250 vials/min suitable for large batch production, Our Automatic Four Head Vial Filling & Rubber Stoppering Machine provides output up to 180 vials/min suitable for medium batch production and Our Automatic Two Head Vial Filling & Rubber Stoppering Machine which provides output up to 80 vials/min suitable for medium & small batch productions. Our Vial Filling Machines are easy to operate & complies as per cGMP standards. Our standard machine equipped with stainless steel piston pump for the liquid filing, further we can also provide peristaltic pump for higher filling accuracy upon specific customer request.

Salient Features

  • No cross contamination.
  • Suitable for the filling Volume of 2ml to 250ml.
  • Piston pump/Peristaltic pump aseptic filling.
  • Filling with accuracy of ±0.5-1%.
  • Easy to validate filling system for small/large batch production.
  • All Contact Parts Made from S.S 316L & framework by S.S. 304.
  • In-feed Turn Table/ Unscrambler for automatic feeding of objects.
  • On-line Mechanism.
  • “No Vial – No Filling” system.
  • “No Vial – Machine Stop” system.
  • IQ/OQ documentation can be provided.
  • PLC with Graphical User Interface. (Optional)

Process Operation

The incoming dry vial (sterilized and siliconised) are fed through the unscrambler and suitably guided on the moving delrin slat conveyor belt at the required speed of the correct placement below filling unit. The filling unit consists of Filling Head, Syringes & Nozzles which are used for liquid filling. The syringes are made of S.S. 316 construction and both, glass as well as S.S. syringes can be used. A Star Wheel is provided which holds the vial during filling operation. A sensor is provided

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